Merchandise Description

 
 
Standard Description

 
DXGF series is particular for carbonated gentle beverages, soda h2o, power beverages filling, mixed with rinsing, filling and capping. It is innovated and developed in the necessity of carbonated CZPT technics, on the bases of introducing, digesting and absorbing innovative techCZPT overseas. It is realistic in construction, protected to work and simple to keep, which is an excellent option for CZPT producers.
 
Functions:
 
one.      Compact structured, great-hunting, easy to work and extremely automatic.
two.      Air conveyor is straight connected with infeed starwheels, producing it simpler to modify bottles CZPT screws and conveyor chains.
3.      Bottles are conveyed with neck blocked. Bottles can be changed by means of some substitution of guiding sheets, starwheels of nylon rather of height adjustment of machine.
four.      Rinser-clamp of particular style is sturdy and endurable, CZPT get in touch with with worms at bottle-mouth, to avoid bi-pollution.
5.      Highly efficient sCZPT nozzles equipped on the rinser-clamp can rinse each and every aspect of internal bottle and save drinking water.
six.      Parts with speak to with content are all made of stainless metal of foods-grade, no useless angles and easy to clear up.
seven.      Feed-in volume is managed to make sure correct filling.
8.      Valve on-off technique is driven by pneumatic cylinder, which starts on bottle signals.
9.      High-pace and extremely correct filling valves make certain no reduction of liquid at high pace.
ten.    Bottles are kept with necks blocking when likely up and down by elevator-cylinder, which implement to slender bottles with equal pressure instead of spring issue.
11.    Equipped with CIP clear-in-area.
twelve.    Bottle assist-sheet in infeed starwheels goes down by way of screw. Bottles can be modified CZPT adjustment of peak of conveyor chain.
thirteen.    Capping heads are magnetic constant-torque geared up to make sure capping high quality with no harm.
fourteen.    Highly successful cap sorting and feed in technique is protecting for feed in and cap absence.
15.    Equipped with overload technique to safeguard equipment and operators.
 
Operating Procedure:
 

 
Bottles are fed from air conveyor into the filling device monoblock by means of starwheel. Bottle clamp set up on the rotary wheel of the rinser will grip bottle mouth and make a 180º switch along a guide keep track of to encounter the bottle mouth downward. In specified area of the rinser, rinsing water will jet out from particular nozzles to flush bottle inside wall. Following rinsing and dripping, bottles gripped by bottle clamp will make one more 180º turn alongside a guide keep track of to resume bottle neck experiencing up situation. Thoroughly clean bottles are discharged out of the rinser by a starwheel to feed the filler. Following entering the filler, bottles are retained by bell cover at the mouth, which are actuated by elevating cylinder to elevate them to interact with filling valves, and bell-cover is also elevate up at the identical time. Filling valves are opened by bottle existence signals. Right after finishing filling, valves are closed by valve closing system to even more cease venting to full the filling process. Bottle CZPT mechanism is decreased by a cam to disengage crammed bottles with filling valves. Then bottles are transferred into the capper by a neck handling starwheel. Anti-rotation blades on capping heads will sCZPT the bottle neck to avoid it from rotation and keep it in an upright place. The screw capping head will make revolving and rotating motion together with the machine to finish the complete capping process of cap selecting, positioning, twisting and disengaging below the control of a cam. A discharge starwheel discharges concluded bottles on to discharge conveyor belt to be conveyed out of the filling monoblock.

 
 
Products Construction
 
Bottle infeed
 

 
l  Bottle infeed by blend of air conveyor and infeed starwheel.
l  Equipped with bottle jam security gadget.
 
two.      Rinser
 

 
l  The rotary wheel is a fully stainless metal welded construction.
l  The equipment applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck place, avoiding bottle mouth thread contamination brought on by rubber gripper block of a traditional bottle clamp. Manufactured of SUS304 stainless metal, this bottle clamp is hygienic and sturdy.
l  The higher effectiveness atomizing spay nozzle set up on bottle clamp is able of cleansing any element of bottle interior wall, and also saves rinsing drinking water.
l  All sliding bushes of lifting unit use Igus (Germany) anti-corrosion upkeep free bearing.
l  The rinser is driven by driving method positioned inside of device body by way of gear transmission.
l  Transfer starwheel
l  Made of stainless steel of exceptional quality.
l  Equipped with bottle jam protection system.
 
Transfer Starwheel
 

 
The materials is super-corrosion stainless steel ,the wheel has block bottle safeguard unit.
 
4.      Filler
 

 
l  Rotary wheel totally produced of stainless metal SUS 304.
l  Isobaric filling method.
l  Filling valves are manufactured of SUS316L.
l  Filling valves are reasonably structured with accurate filling.
l  Bottles go up and down by pneumatic cylinders and cams, to method filling with get in touch with to bottle-mouth.
l  Level of cylinder is controlled with float-ball.
l  Filler is driven through gears inside of the machine frame.
l  Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.
 
five.      Capper
 

Capper is the device with optimum precision, impact very significantly with the stability and reliability of the filling monoblock. Our capper characteristics as follows:
l  The equipment is designed with the assist of experts from faculty of engineering and mechanical in ZheJiang Jiao Tong College, and uses the techCZPT of Arol from Italy, most advance techCZPT in the entire world, developed with the knowledge of asepsis filling machine. For illustration, I) extruding wheel (major component to handle the security when sealing), makes use of the techCZPT of Arol. Kinematical and kinetic design and style of the wheel by specialists increases the stability and trustworthiness of the equipment. II) SCZPT faucet (major component to management the reliability of sealing), is improved by professionals with the design of alnico. In addition to the magnetic contortion variation gadget, there is variation dial which helps make variation much more easily. The reward of this design and style is not only it can set the contortion, but also it helps make contortion a lot more precise and credible, and reduces inferior.
l  Cap distributing chute is geared up with reverse cap stop and reverse cap decide-out mechanism.
l  Cap distributing chute is geared up with a photocell switch to end the capper when there is no cap inside the chute.
l  The capper is outfitted with inlet bottle detection change.
l  Centrifugal way of cap arranging is adopted to reduce harm of caps.
l  A cap inspecting program is utilized to handle on-off of elevator.

 
 
six.      Discharge Starwheel
 
l  Nylon starwheel and conveyor belt function jointly to discharge bottles.
l  Equipped with bottle jam safety gadget.
 
7.      Discharge Conveyor
 
l  Driving motor is frequency inverted to synchronize with the filling line to stop bottles from falling.
l  Discharge conveyor is equipped with photocell switch to gradual down and stop filling line in case of fallen bottles.
 
8.      Machine Frame
 
l  The device body is a welded framework of large high quality carbon metal with the floor anti-rust dealt with and coated. The device frame is wrapped with stainless metal sheet.
l  Driving system of the 3-in-1 Unit is positioned underneath the device desk. 1 principal motor offers driving electricity by means of equipment transmission.
l  The equipment transmission method is an interleaved arrangement of steel gears and nylon gears.
l  The output shaft of the primary motor is geared up overload protection to protected machine safety.
 
9.      Electrical management method
 
The electrical cabinet is made of stainless metal. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Device.

 
 
Principal Configuration
 
l  Material of filling valve: Stainless metal 316L
l  Material of rotary tray and machine system of rinser and filler: Stainless steel 304
l  Main motor: ABB
l  Sliding bearing: Igus
l  Frequency inverter: Mitsubishi
l  Touch screen: Pro-confront
l  PLC: Mitsubishi
l  Pneumatic factors: Festo
l  Seals: Busak+Shamban
l  Photocell swap: Banner
l  Proximity swap: Turck
 
Technological Parameter 
 
Design: DXGF60-60-15
 
l  Working station: rinsing 60, filling sixty, capping fifteen
l  Rated capability: 5,000BPH (500ml)
l  Aseptic drinking water rinsing strain: .2-.25Mpa
l  Consumption of rinsing h2o: 5/ hr
l  Compressed air pressure: .7Mpa
l  Air use: .8m3/ min
l  Suitable bottle dimensions: diameter Φ50~Φ105, top one hundred fifty~310mm
l  Filling strategy: isobaric filling
l  Filling temperature: ≤5°C
l  Main motor electricity: 6KW
l  Total electrical power:7.5KW
l  Overall dimension: 6200×4500×2800mm (L × W × H)
l  Weight: 11000Kg

 

Ep Gear’s worm gears use correct-angle (90°) non-intersecting shafts to provide an productive solution for electrical power transmission programs demanding large reduction ratios in confined areas. When effectively utilized, worm gears offer the smoothest and quietest sort of transmission. Since the performance of a worm travel is dependent on the guide angle and the number of stars on the worm – given that efficiency is always the aim, this ratio should be retained as minimal as possible. To operate effectively, the worm and worm equipment used with each other have to have the identical diameter, pitch and thread.

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