Merchandise Description


Item Description

PET Bottle Carbonated Drink Rinsing-Filling-Capping Machine 

Standard Description
DXGF series is unique for carbonated soft beverages, soda h2o, energy beverages filling, mixed with rinsing, filling and capping. It is innovated and made in the necessity of carbonated CZPT technics, on the bases of introducing, digesting and absorbing innovative techCZPT abroad. It is reasonable in construction, protected to function and effortless to preserve, which is an perfect decision for CZPT producers.
one.      Compact structured, great-hunting, straightforward to operate and very automatic.
2.      Air conveyor is right linked with infeed starwheels, making it simpler to modify bottles CZPT screws and conveyor chains.
3.      Bottles are conveyed with neck blocked. Bottles can be changed through some alternative of guiding sheets, starwheels of nylon alternatively of height adjustment of equipment.
four.      Rinser-clamp of unique design and style is strong and endurable, CZPT get in touch with with worms at bottle-mouth, to avert bi-pollution.
5.      Highly effective sCZPT nozzles outfitted on the rinser-clamp can rinse each and every aspect of interior bottle and preserve h2o.
6.      Parts with get in touch with with substance are all created of stainless metal of foods-quality, no dead angles and effortless to clean up.
seven.      Feed-in quantity is managed to make sure correct filling.
8.      Valve on-off technique is pushed by pneumatic cylinder, which commences on bottle indicators.
9.      High-velocity and hugely precise filling valves make certain no loss of liquid at substantial speed.
ten.    Bottles are stored with necks blocking when likely up and down by elevator-cylinder, which apply to skinny bottles with equal pressure instead of spring dilemma.
eleven.    Equipped with CIP thoroughly clean-in-place.
12.    Bottle help-sheet in infeed starwheels goes down by way of screw. Bottles can be altered CZPT adjustment of height of conveyor chain.
thirteen.    Capping heads are magnetic continual-torque equipped to ensure capping good quality with no damage.
14.    Highly efficient cap sorting and feed in technique is protective for feed in and cap absence.
15.    Equipped with overload system to safeguard equipment and operators.
Working Procedure:
Bottles are fed from air conveyor into the filling equipment monoblock through starwheel. Bottle clamp installed on the rotary wheel of the rinser will grip bottle mouth and make a 180º flip along a guide monitor to experience the bottle mouth downward. In designated section of the rinser, rinsing drinking water will jet out from special nozzles to flush bottle inside of wall. Following rinsing and dripping, bottles gripped by bottle clamp will make yet another 180º flip together a guide observe to resume bottle neck experiencing up situation. Clear bottles are discharged out of the rinser by a starwheel to feed the filler. Soon after getting into the filler, bottles are retained by bell go over at the mouth, which are actuated by elevating cylinder to increase them to engage with filling valves, and bell-go over is also carry up at the very same time. Filling valves are opened by bottle existence alerts. Right after ending filling, valves are closed by valve closing system to further cease venting to full the filling approach. Bottle CZPT mechanism is decreased by a cam to disengage loaded bottles with filling valves. Then bottles are transferred into the capper by a neck dealing with starwheel. Anti-rotation blades on capping heads will sCZPT the bottle neck to avoid it from rotation and maintain it in an upright place. The screw capping head will make revolving and rotating movement together with the machine to finish the full capping process of cap choosing, positioning, twisting and disengaging beneath the management of a cam. A discharge starwheel discharges finished bottles on to discharge conveyor belt to be conveyed out of the filling monoblock.
Tools Composition
one.      Bottle infeed
l  Bottle infeed by combination of air conveyor and infeed starwheel.
l  Equipped with bottle jam defense device.
2.      Rinser
l  The rotary wheel is a fully stainless steel welded framework.
l  The equipment applies distinctive overturning bottle clamp, which is an innovation of our firm. This bottle clamp grips bottle at neck situation, steering clear of bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless metal, this bottle clamp is hygienic and tough.
l  The substantial performance atomizing spay nozzle installed on bottle clamp is capable of cleaning any element of bottle inner wall, and also saves rinsing water.
l  All sliding bushes of lifting unit use Igus (Germany) anti-corrosion maintenance cost-free bearing.
l  The rinser is driven by driving system positioned inside machine body through equipment transmission.
l  Transfer starwheel
l  Made of stainless metal of superior high quality.
l  Equipped with bottle jam security system.
3.     Transfer Starwheel
The content is super-corrosion stainless metal ,the wheel has block bottle protect unit.
four.      Filler
l  Rotary wheel completely produced of stainless steel SUS 304.
l  Isobaric filling method.
l  Filling valves are manufactured of SUS316L.
l  Filling valves are reasonably structured with exact filling.
l  Bottles go up and down by pneumatic cylinders and cams, to method filling with speak to to bottle-mouth.
l  Level of cylinder is managed with float-ball.
l  Filler is pushed through gears inside of the equipment frame.
l  Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.
five.      Capper
Capper is the machine with greatest precision, impact quite much with the steadiness and trustworthiness of the filling monoblock. Our capper features as follows:
l  The equipment is made with the assistance of specialists from faculty of engineering and mechanical in ZheJiang Jiao Tong College, and utilizes the techCZPT of Arol from Italy, most advance techCZPT in the entire world, created with the encounter of asepsis filling machine. For illustration, I) extruding wheel (primary portion to management the balance when sealing), uses the techCZPT of Arol. Kinematical and kinetic style of the wheel by professionals increases the security and reliability of the equipment. II) SCZPT faucet (major component to management the trustworthiness of sealing), is improved by authorities with the design of alnico. Apart from the magnetic contortion variation gadget, there is variation dial which helps make variation far more easily. The benefit of this style is not only it can set the contortion, but also it can make contortion much more precise and credible, and reduces inferior.
l  Cap distributing chute is geared up with reverse cap cease and reverse cap choose-out mechanism.
l  Cap distributing chute is geared up with a photocell switch to cease the capper when there is no cap within the chute.
l  The capper is geared up with inlet bottle detection change.
l  Centrifugal way of cap arranging is adopted to decrease injury of caps.
l  A cap inspecting program is utilized to management on-off of elevator.
6.      Discharge Starwheel
l  Nylon starwheel and conveyor belt operate together to discharge bottles.
l  Equipped with bottle jam protection system.
7.      Discharge Conveyor
l  Driving motor is frequency inverted to synchronize with the filling line to stop bottles from slipping.
l  Discharge conveyor is equipped with photocell change to sluggish down and end filling line in circumstance of fallen bottles.
eight.      Machine Frame
l  The machine body is a welded composition of higher good quality carbon metal with the surface area anti-rust treated and coated. The device body is wrapped with stainless steel sheet.
l  Driving system of the 3-in-1 Device is positioned beneath the device desk. One particular principal motor provides driving electricity by means of gear transmission.
l  The equipment transmission program is an interleaved arrangement of steel gears and nylon gears.
l  The output shaft of the primary motor is geared up overload security to protected machine security.
nine.      Electrical control technique
The electrical cupboard is made of stainless metal. From bottle infeed to bottle discharge, a PLC controls the completely computerized operation of the 3-in-1 Device.
Primary Configuration
l  Material of filling valve: Stainless steel 316L
l  Material of rotary tray and equipment platform of rinser and filler: Stainless steel 304
l  Main motor: ABB
l  Sliding bearing: Igus
l  Frequency inverter: Mitsubishi
l  Touch screen: Professional-encounter
l  PLC: Mitsubishi
l  Pneumatic parts: Festo
l  Seals: Busak+Shamban
l  Photocell switch: Banner
l  Proximity switch: Turck
Technical Parameter 
Design: DXGF60-60-fifteen
l  Working station: rinsing sixty, filling sixty, capping 15
l  Rated capacity: 21,000BPH (500ml)
l  Aseptic h2o rinsing force: .2-.25Mpa
l  Consumption of rinsing water: 1.8t/ hr
l  Compressed air stress: .7Mpa
l  Air intake: .8m3/ min
l  Suitable bottle measurement: diameter Φ50~Φ105, peak a hundred and fifty~310mm
l  Filling method: isobaric filling
l  Filling temperature: ≤5°C
l  Main motor electrical power: 3KW
l  Total power: 5.2KW
l  Overall dimension: 2900×2580×2650mm (L × W × H)
l  Weight: 4,800Kg

Speak to information:

Identify Flora
Tackle HangZhou Sunswell Equipment Co.,Ltd.
Tel 512 5850 1665
Fax 512 5631 0082
Mobile  187 5282 9782 
Web sunswell


About Sunswell

The suggested resources for the worm are hardened steel and bronze for the worm gear. However, dependent on the software, unhardened steel worms can operate adequately and much more economically on solid iron worm gears rated at 50%. In addition to steel and hardened steel, worms are obtainable in stainless steel, aluminum, bronze, and nylon worm gears are available in steel, hardened steel, stainless steel, aluminum, nylon, and non-metallic (phenolic).

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