Item Description

 

Merchandise Description

Standard Description
 
DXGF series is unique for carbonated comfortable drinks, soda water, vitality beverages filling, mixed with rinsing, filling and capping. It is innovated and designed in the requirement of carbonated CZPT technics, on the bases of introducing, digesting and absorbing innovative techCZPT abroad. It is reasonable in construction, risk-free to run and simple to maintain, which is an best selection for CZPT producers.
 
Functions:
 
one.      Compact structured, very good-searching, effortless to operate and highly automatic.
two.      Air conveyor is straight linked with infeed starwheels, producing it less complicated to modify bottles CZPT screws and conveyor chains.
3.      Bottles are conveyed with neck blocked. Bottles can be changed through some replacement of guiding sheets, starwheels of nylon alternatively of height adjustment of machine.
four.      Rinser-clamp of particular layout is robust and endurable, CZPT speak to with worms at bottle-mouth, to avert bi-air pollution.
five.      Highly successful sCZPT nozzles geared up on the rinser-clamp can rinse each facet of internal bottle and conserve water.
6.      Parts with make contact with with material are all made of stainless steel of food-grade, no lifeless angles and easy to cleanse up.
7.      Feed-in quantity is managed to make certain precise filling.
eight.      Valve on-off system is driven by pneumatic cylinder, which starts off on bottle signals.
9.      High-velocity and very exact filling valves make certain no reduction of liquid at large pace.
ten.    Bottles are stored with necks blocking when going up and down by elevator-cylinder, which implement to slim bottles with equal force alternatively of spring dilemma.
11.    Equipped with CIP clear-in-spot.
twelve.    Bottle assist-sheet in infeed starwheels goes down by way of screw. Bottles can be transformed CZPT adjustment of top of conveyor chain.
thirteen.    Capping heads are magnetic constant-torque outfitted to guarantee capping high quality with no harm.
14.    Highly successful cap sorting and feed in system is protecting for feed in and cap absence.
15.    Equipped with overload technique to safeguard device and operators.
 
Working Procedure:

Bottles are fed from air conveyor into the filling equipment monoblock via starwheel. Bottle clamp installed on the rotary wheel of the rinser will grip bottle mouth and make a 180º change alongside a guide track to confront the bottle mouth downward. In selected area of the rinser, rinsing water will jet out from particular nozzles to flush bottle inside of wall. After rinsing and dripping, bottles gripped by bottle clamp will make one more 180º change alongside a guide track to resume bottle neck dealing with up situation. Clear bottles are discharged out of the rinser by a starwheel to feed the filler. Soon after entering the filler, bottles are retained by bell go over at the mouth, which are actuated by elevating cylinder to increase them to have interaction with filling valves, and bell-include is also raise up at the identical time. Filling valves are opened by bottle presence signals. Soon after ending filling, valves are closed by valve closing system to further quit venting to comprehensive the filling procedure. Bottle CZPT mechanism is lowered by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by a neck dealing with starwheel. Anti-rotation blades on capping heads will sCZPT the bottle neck to prevent it from rotation and keep it in an upright situation. The screw capping head will make revolving and rotating motion together with the device to complete the total capping process of cap choosing, inserting, twisting and disengaging beneath the control of a cam. A discharge starwheel discharges concluded bottles on to discharge conveyor belt to be conveyed out of the filling monoblock.

Equipment Construction
 
Bottle infeed
 
l  Bottle infeed by mixture of air conveyor and infeed starwheel.
l  Equipped with bottle jam safety gadget.
 
two.      Rinser
 
l  The rotary wheel is a fully stainless metal welded composition.
l  The equipment applies special overturning bottle clamp, which is an innovation of our business. This bottle clamp grips bottle at neck position, keeping away from bottle mouth thread contamination triggered by rubber gripper block of a traditional bottle clamp. Produced of SUS304 stainless metal, this bottle clamp is hygienic and resilient.
l  The high efficiency atomizing spay nozzle mounted on bottle clamp is capable of cleansing any component of bottle interior wall, and also will save rinsing drinking water.
l  All sliding bushes of lifting gadget use Igus (Germany) anti-corrosion servicing cost-free bearing.
l  The rinser is driven by driving method positioned inside machine body via gear transmission.
l  Transfer starwheel
l  Made of stainless metal of superior top quality.
l  Equipped with bottle jam security gadget.
 
Transfer Starwheel

The substance is super-corrosion stainless metal ,the wheel has block bottle defend gadget.
 
four.      Filler
 
l  Rotary wheel fully created of stainless metal SUS 304.
l  Isobaric filling method.
l  Filling valves are manufactured of SUS316L.
l  Filling valves are moderately structured with exact filling.
l  Bottles go up and down by pneumatic cylinders and cams, to approach filling with speak to to bottle-mouth.
l  Level of cylinder is managed with float-ball.
l  Filler is driven by means of gears within the equipment body.
l  Link-wheels in rinser, filler and capper are transported in ringed assistance of bottle-neck.
 
five.      Capper
 
Capper is the equipment with highest precision, affect quite much with the steadiness and dependability of the filling monoblock. Our capper characteristics as follows:
l  The tools is developed with the support of experts from college of engineering and mechanical in ZheJiang Jiao Tong College, and utilizes the techCZPT of Arol from Italy, most progress techCZPT in the globe, designed with the expertise of asepsis filling equipment. For instance, I) extruding wheel (principal element to handle the stability when sealing), makes use of the techCZPT of Arol. Kinematical and kinetic style of the wheel by professionals increases the stability and trustworthiness of the equipment. II) SCZPT faucet (primary component to manage the credibility of sealing), is enhanced by specialists with the layout of alnico. In addition to the magnetic contortion variation gadget, there is variation dial which makes variation more effortlessly. The gain of this design and style is not only it can established the contortion, but also it can make contortion much more precise and credible, and minimizes inferior.
l  Cap distributing chute is geared up with reverse cap stop and reverse cap choose-out system.
l  Cap distributing chute is outfitted with a photocell change to quit the capper when there is no cap inside of the chute.
l  The capper is outfitted with inlet bottle detection swap.
l  Centrifugal way of cap arranging is adopted to reduce injury of caps.
l  A cap inspecting system is applied to manage on-off of elevator.

6.      Discharge Starwheel
 
l  Nylon starwheel and conveyor belt perform collectively to discharge bottles.
l  Equipped with bottle jam defense gadget.
 
7.      Discharge Conveyor
 
l  Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
l  Discharge conveyor is equipped with photocell change to sluggish down and cease filling line in case of fallen bottles.
 
eight.      Machine Body
 
l  The equipment body is a welded composition of large high quality carbon metal with the floor anti-rust treated and coated. The equipment body is wrapped with stainless metal sheet.
l  Driving method of the 3-in-1 Unit is positioned underneath the machine table. A single major motor gives driving electricity via equipment transmission.
l  The equipment transmission technique is an interleaved arrangement of metal gears and nylon gears.
l  The output shaft of the main motor is geared up overload security to secure device basic safety.
 
9.      Electrical manage method
 
The electrical cabinet is produced of stainless metal. From bottle infeed to bottle discharge, a PLC controls the totally automatic operation of the 3-in-1 Unit.

Primary Configuration
 
l  Material of filling valve: Stainless metal 316L
l  Material of rotary tray and device system of rinser and filler: Stainless steel 304
l  Main motor: ABB
l  Sliding bearing: Igus
l  Frequency inverter: Mitsubishi
l  Touch display: Professional-experience
l  PLC: Mitsubishi
l  Pneumatic factors: Festo
l  Seals: Busak+Shamban
l  Photocell change: Banner
l  Proximity swap: Turck
 
Specialized Parameter 
 
Design: DXGF40-40-ten
 
l  Working station: rinsing 40, filling 40, capping 10
l  Rated potential: 5,000BPH (500ml)
l  Aseptic drinking water rinsing force: .2-.25Mpa
l  Consumption of rinsing drinking water: 2.5T/ hr
l  Compressed air pressure: .7Mpa
l  Air intake: .8m3/ min
l  Suitable bottle measurement: diameter Φ50~Φ105, peak 150~310mm
l  Filling method: isobaric filling
l  Filling temperature: ≤5°C
l  Main motor power: 3.5KW
l  Total energy:4KW
l  Overall dimension: 4200×3500×2800mm (L × W × H)
l  Weight: 4,800Kg
 

 

About Sunswell

 

The primary advantage of worm gears is their ability to supply higher reduction ratios and correspondingly higher torque multipliers. They can also be employed as reducers for lower to medium velocity purposes. Also, since their reduction ratio is primarily based on the variety of tooth on the gear, they are much more compact than other varieties of gears. Like fantastic pitch leadscrews, worm gears are typically self-locking, producing them perfect for hoisting and hoisting applications.

China Professional 12000bph Pet Bottled CSD Filling Machine     Engineering