Product Description

 
 
General Description

 
DXGF collection is special for carbonated delicate beverages, soda h2o, power beverages filling, blended with rinsing, filling and capping. It is innovated and designed in the requirement of carbonated CZPT technics, on the bases of introducing, digesting and absorbing advanced techCZPT abroad. It is affordable in construction, protected to run and simple to maintain, which is an best choice for CZPT producers.
 
Attributes:
 
one.      Compact structured, very good-hunting, easy to work and very automatic.
2.      Air conveyor is right linked with infeed starwheels, producing it less complicated to adjust bottles CZPT screws and conveyor chains.
3.      Bottles are conveyed with neck blocked. Bottles can be altered by means of some substitution of guiding sheets, starwheels of nylon as an alternative of height adjustment of machine.
4.      Rinser-clamp of particular style is powerful and endurable, CZPT get in touch with with worms at bottle-mouth, to avert bi-pollution.
five.      Highly successful sCZPT nozzles equipped on the rinser-clamp can rinse every side of inner bottle and help save drinking water.
six.      Parts with speak to with materials are all created of stainless metal of meals-quality, no dead angles and simple to cleanse up.
seven.      Feed-in volume is controlled to make certain precise filling.
eight.      Valve on-off method is pushed by pneumatic cylinder, which starts on bottle signals.
nine.      High-speed and extremely precise filling valves make certain no reduction of liquid at high velocity.
10.    Bottles are stored with necks blocking when going up and down by elevator-cylinder, which use to skinny bottles with equivalent pressure as an alternative of spring problem.
11.    Equipped with CIP clear-in-location.
12.    Bottle assist-sheet in infeed starwheels goes down by means of screw. Bottles can be altered CZPT adjustment of height of conveyor chain.
thirteen.    Capping heads are magnetic consistent-torque outfitted to make certain capping top quality with no damage.
fourteen.    Highly successful cap sorting and feed in technique is protecting for feed in and cap absence.
fifteen.    Equipped with overload system to safeguard equipment and operators.
 
Working Treatment:
 

 
Bottles are fed from air conveyor into the filling device monoblock via starwheel. Bottle clamp set up on the rotary wheel of the rinser will grip bottle mouth and make a 180º turn along a guide track to face the bottle mouth downward. In specified area of the rinser, rinsing h2o will jet out from special nozzles to flush bottle inside wall. Soon after rinsing and dripping, bottles gripped by bottle clamp will make an additional 180º flip along a guide track to resume bottle neck experiencing up placement. Thoroughly clean bottles are discharged out of the rinser by a starwheel to feed the filler. After moving into the filler, bottles are retained by bell go over at the mouth, which are actuated by elevating cylinder to increase them to have interaction with filling valves, and bell-cover is also raise up at the very same time. Filling valves are opened by bottle existence indicators. Right after ending filling, valves are closed by valve closing system to further end venting to total the filling approach. Bottle CZPT system is reduced by a cam to disengage stuffed bottles with filling valves. Then bottles are transferred into the capper by a neck dealing with starwheel. Anti-rotation blades on capping heads will sCZPT the bottle neck to avoid it from rotation and maintain it in an upright placement. The screw capping head will make revolving and rotating motion along with the equipment to end the total capping procedure of cap finding, putting, twisting and disengaging below the management of a cam. A discharge starwheel discharges completed bottles on to discharge conveyor belt to be conveyed out of the filling monoblock.

 
 
Equipment Structure
 
Bottle infeed
 

 
l  Bottle infeed by mix of air conveyor and infeed starwheel.
l  Equipped with bottle jam defense device.
 
2.      Rinser
 

 
l  The rotary wheel is a fully stainless steel welded construction.
l  The device applies exclusive overturning bottle clamp, which is an innovation of our organization. This bottle clamp grips bottle at neck position, staying away from bottle mouth thread contamination induced by rubber gripper block of a traditional bottle clamp. Created of SUS304 stainless steel, this bottle clamp is hygienic and tough.
l  The large efficiency atomizing spay nozzle set up on bottle clamp is able of cleansing any portion of bottle inner wall, and also will save rinsing drinking water.
l  All sliding bushes of lifting system use Igus (Germany) anti-corrosion servicing totally free bearing.
l  The rinser is driven by driving technique positioned within equipment body by means of gear transmission.
l  Transfer starwheel
l  Made of stainless metal of excellent quality.
l  Equipped with bottle jam protection unit.
 
Transfer Starwheel
 

 
The materials is super-corrosion stainless metal ,the wheel has block bottle protect system.
 
4.      Filler
 

 
l  Rotary wheel completely made of stainless metal SUS 304.
l  Isobaric filling method.
l  Filling valves are made of SUS316L.
l  Filling valves are reasonably structured with exact filling.
l  Bottles go up and down by pneumatic cylinders and cams, to procedure filling with contact to bottle-mouth.
l  Level of cylinder is managed with float-ball.
l  Filler is driven by means of gears inside the machine frame.
l  Link-wheels in rinser, filler and capper are transported in ringed assistance of bottle-neck.
 
five.      Capper
 

Capper is the equipment with maximum precision, affect quite significantly with the steadiness and reliability of the filling monoblock. Our capper features as follows:
l  The equipment is made with the support of experts from college of engineering and mechanical in ZheJiang Jiao Tong University, and employs the techCZPT of Arol from Italy, most advance techCZPT in the entire world, produced with the encounter of asepsis filling equipment. For illustration, I) extruding wheel (main element to management the security when sealing), uses the techCZPT of Arol. Kinematical and kinetic layout of the wheel by professionals improves the steadiness and trustworthiness of the products. II) SCZPT faucet (main part to manage the credibility of sealing), is enhanced by professionals with the layout of alnico. In addition to the magnetic contortion variation gadget, there is variation dial which can make variation far more simply. The gain of this layout is not only it can set the contortion, but also it can make contortion much more precise and credible, and decreases inferior.
l  Cap distributing chute is equipped with reverse cap stop and reverse cap choose-out mechanism.
l  Cap distributing chute is outfitted with a photocell swap to quit the capper when there is no cap inside of the chute.
l  The capper is outfitted with inlet bottle detection swap.
l  Centrifugal way of cap arranging is adopted to minimize damage of caps.
l  A cap inspecting technique is applied to control on-off of elevator.

 
 
6.      Discharge Starwheel
 
l  Nylon starwheel and conveyor belt perform collectively to discharge bottles.
l  Equipped with bottle jam defense gadget.
 
seven.      Discharge Conveyor
 
l  Driving motor is frequency inverted to synchronize with the filling line to avert bottles from falling.
l  Discharge conveyor is geared up with photocell swap to sluggish down and end filling line in case of fallen bottles.
 
8.      Machine Body
 
l  The device frame is a welded framework of large quality carbon steel with the area anti-rust dealt with and coated. The machine body is wrapped with stainless steel sheet.
l  Driving technique of the 3-in-1 Device is positioned underneath the device table. One primary motor provides driving energy by means of equipment transmission.
l  The gear transmission system is an interleaved arrangement of metal gears and nylon gears.
l  The output shaft of the major motor is equipped overload safety to safe equipment protection.
 
9.      Electrical control system
 
The electrical cupboard is created of stainless metal. From bottle infeed to bottle discharge, a PLC controls the completely computerized procedure of the 3-in-1 Unit.

 
 
Main Configuration
 
l  Material of filling valve: Stainless metal 316L
l  Material of rotary tray and equipment platform of rinser and filler: Stainless steel 304
l  Main motor: ABB
l  Sliding bearing: Igus
l  Frequency inverter: Mitsubishi
l  Touch screen: Professional-experience
l  PLC: Mitsubishi
l  Pneumatic elements: Festo
l  Seals: Busak+Shamban
l  Photocell swap: Banner
l  Proximity switch: Turck
 
Complex Parameter 
 
Design: DXGF60-60-fifteen
 
l  Working station: rinsing 60, filling 60, capping 15
l  Rated potential: 5,000BPH (500ml)
l  Aseptic h2o rinsing stress: .2-.25Mpa
l  Consumption of rinsing water: 5/ hr
l  Compressed air strain: .7Mpa
l  Air intake: .8m3/ min
l  Suitable bottle dimensions: diameter Φ50~Φ105, top 150~310mm
l  Filling approach: isobaric filling
l  Filling temperature: ≤5°C
l  Main motor power: 6KW
l  Total power:7.5KW
l  Overall dimension: 6200×4500×2800mm (L × W × H)
l  Weight: 11000Kg

 

The primary benefit of worm gears is their capacity to give higher reduction ratios and correspondingly higher torque multipliers. They can also be employed as reducers for reduced to medium velocity applications. Also, due to the fact their reduction ratio is dependent on the number of tooth on the equipment, they are a lot more compact than other types of gears. Like fine pitch leadscrews, worm gears are usually self-locking, generating them excellent for hoisting and hoisting applications.

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