Solution Description


Merchandise Description

twenty,000BPH PET Bottled Automated Carbonated Rinsing-Filling-Capping Machine 

Common Description
DXGF sequence is specific for carbonated delicate beverages, soda drinking water, power beverages filling, blended with rinsing, filling and capping. It is innovated and made in the requirement of carbonated CZPT technics, on the bases of introducing, digesting and absorbing superior techCZPT abroad. It is affordable in framework, risk-free to work and straightforward to sustain, which is an best selection for CZPT producers.
1.      Compact structured, good-seeking, straightforward to run and hugely automatic.
two.      Air conveyor is right joined with infeed starwheels, generating it easier to alter bottles CZPT screws and conveyor chains.
3.      Bottles are conveyed with neck blocked. Bottles can be changed through some substitution of guiding sheets, starwheels of nylon rather of height adjustment of device.
four.      Rinser-clamp of specific design is robust and endurable, CZPT contact with worms at bottle-mouth, to avert bi-pollution.
five.      Highly powerful sCZPT nozzles equipped on the rinser-clamp can rinse each and every facet of inner bottle and help save drinking water.
six.      Parts with contact with material are all produced of stainless steel of meals-grade, no lifeless angles and simple to clear up.
seven.      Feed-in volume is managed to make sure accurate filling.
8.      Valve on-off program is driven by pneumatic cylinder, which starts on bottle signals.
nine.      High-pace and very accurate filling valves ensure no reduction of liquid at higher speed.
ten.    Bottles are stored with necks blocking when heading up and down by elevator-cylinder, which utilize to skinny bottles with equal force rather of spring problem.
11.    Equipped with CIP thoroughly clean-in-spot.
twelve.    Bottle help-sheet in infeed starwheels goes down by means of screw. Bottles can be altered CZPT adjustment of peak of conveyor chain.
13.    Capping heads are magnetic constant-torque outfitted to guarantee capping top quality with no injury.
fourteen.    Highly efficient cap sorting and feed in program is protective for feed in and cap absence.
fifteen.    Equipped with overload system to safeguard equipment and operators.
Operating Method:
Bottles are fed from air conveyor into the filling equipment monoblock by means of starwheel. Bottle clamp installed on the rotary wheel of the rinser will grip bottle mouth and make a 180º change alongside a guide keep track of to experience the bottle mouth downward. In specified section of the rinser, rinsing drinking water will jet out from particular nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make an additional 180º flip together a guide observe to resume bottle neck going through up situation. Clean bottles are discharged out of the rinser by a starwheel to feed the filler. Following entering the filler, bottles are retained by bell protect at the mouth, which are actuated by elevating cylinder to elevate them to have interaction with filling valves, and bell-protect is also carry up at the same time. Filling valves are opened by bottle existence alerts. After finishing filling, valves are shut by valve closing system to even more stop venting to complete the filling approach. Bottle CZPT system is lowered by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by a neck managing starwheel. Anti-rotation blades on capping heads will sCZPT the bottle neck to avert it from rotation and hold it in an upright place. The screw capping head will make revolving and rotating movement alongside with the equipment to complete the comprehensive capping procedure of cap picking, inserting, twisting and disengaging underneath the control of a cam. A discharge starwheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monoblock.
Tools Framework
one.      Bottle infeed
l  Bottle infeed by mix of air conveyor and infeed starwheel.
l  Equipped with bottle jam security device.
two.      Rinser
l  The rotary wheel is a fully stainless steel welded construction.
l  The machine applies unique overturning bottle clamp, which is an innovation of our business. This bottle clamp grips bottle at neck position, keeping away from bottle mouth thread contamination brought on by rubber gripper block of a traditional bottle clamp. Created of SUS304 stainless steel, this bottle clamp is hygienic and sturdy.
l  The substantial effectiveness atomizing spay nozzle put in on bottle clamp is capable of cleansing any component of bottle interior wall, and also will save rinsing water.
l  All sliding bushes of lifting gadget use Igus (Germany) anti-corrosion routine maintenance totally free bearing.
l  The rinser is pushed by driving technique positioned within device body via gear transmission.
l  Transfer starwheel
l  Made of stainless steel of excellent top quality.
l  Equipped with bottle jam defense gadget.
three.     Transfer Starwheel
The materials is super-corrosion stainless steel ,the wheel has block bottle shield system.
4.      Filler
l  Rotary wheel completely manufactured of stainless steel SUS 304.
l  Isobaric filling approach.
l  Filling valves are produced of SUS316L.
l  Filling valves are moderately structured with correct filling.
l  Bottles go up and down by pneumatic cylinders and cams, to approach filling with get in touch with to bottle-mouth.
l  Level of cylinder is managed with float-ball.
l  Filler is pushed via gears inside the equipment frame.
l  Link-wheels in rinser, filler and capper are transported in ringed assistance of bottle-neck.
5.      Capper
Capper is the device with maximum precision, affect extremely significantly with the security and trustworthiness of the filling monoblock. Our capper features as follows:
l  The tools is designed with the help of specialists from university of engineering and mechanical in ZheJiang Jiao Tong University, and utilizes the techCZPT of Arol from Italy, most advance techCZPT in the planet, created with the encounter of asepsis filling machine. For instance, I) extruding wheel (principal element to management the stability when sealing), employs the techCZPT of Arol. Kinematical and kinetic design of the wheel by specialists enhances the steadiness and believability of the tools. II) SCZPT faucet (primary portion to manage the trustworthiness of sealing), is improved by professionals with the style of alnico. In addition to the magnetic contortion variation device, there is variation dial which makes variation much more simply. The gain of this style is not only it can established the contortion, but also it helps make contortion a lot more precise and credible, and lowers inferior.
l  Cap distributing chute is geared up with reverse cap cease and reverse cap decide-out mechanism.
l  Cap distributing chute is outfitted with a photocell switch to quit the capper when there is no cap inside of the chute.
l  The capper is outfitted with inlet bottle detection switch.
l  Centrifugal way of cap arranging is adopted to decrease damage of caps.
l  A cap inspecting program is applied to management on-off of elevator.
six.      Discharge Starwheel
l  Nylon starwheel and conveyor belt perform jointly to discharge bottles.
l  Equipped with bottle jam defense device.
seven.      Discharge Conveyor
l  Driving motor is frequency inverted to synchronize with the filling line to avoid bottles from slipping.
l  Discharge conveyor is outfitted with photocell swap to slow down and quit filling line in scenario of fallen bottles.
eight.      Machine Frame
l  The equipment frame is a welded composition of large high quality carbon metal with the surface anti-rust treated and coated. The machine frame is wrapped with stainless metal sheet.
l  Driving method of the 3-in-1 Device is positioned beneath the machine desk. 1 primary motor gives driving electricity via gear transmission.
l  The gear transmission technique is an interleaved arrangement of steel gears and nylon gears.
l  The output shaft of the principal motor is geared up overload protection to protected equipment basic safety.
9.      Electrical management program
The electrical cabinet is created of stainless metal. From bottle infeed to bottle discharge, a PLC controls the totally automatic operation of the 3-in-1 Unit.
Main Configuration
l  Material of filling valve: Stainless metal 316L
l  Material of rotary tray and equipment system of rinser and filler: Stainless metal 304
l  Main motor: ABB
l  Sliding bearing: Igus
l  Frequency inverter: Mitsubishi
l  Touch monitor: Pro-experience
l  PLC: Mitsubishi
l  Pneumatic factors: Festo
l  Seals: Busak+Shamban
l  Photocell switch: Banner
l  Proximity switch: Turck
Complex Parameter 
Design: DXGF60-60-15
l  Working station: rinsing sixty, filling sixty, capping fifteen
l  Rated capability: 21,000BPH (500ml)
l  Aseptic h2o rinsing stress: .2-.25Mpa
l  Consumption of rinsing h2o: 1.8t/ hr
l  Compressed air force: .7Mpa
l  Air consumption: .8m3/ min
l  Suitable bottle measurement: diameter Φ50~Φ105, height one hundred fifty~310mm
l  Filling approach: isobaric filling
l  Filling temperature: ≤5°C
l  Main motor power: 3KW
l  Total energy: 5.2KW
l  Overall dimension: 2900×2580×2650mm (L × W × H)
l  Weight: 4,800Kg

Speak to data:

Title Flora
Address HangZhou Sunswell Equipment Co.,Ltd.
Tel 512 5850 1665
Fax 512 5631 0082
Mobile  187 5282 9782 
World wide web sunswell


About Sunswell

The equipment ratio of the worm equipment set is decided by dividing the quantity of enamel of the equipment by the number of threads. Consequently, one thread yields increased ratios than multithreading. All ep worm equipment bushings have still left or appropriate thread. ep worm gear sets are offered in single, double, triple and quadruple threads.

China OEM 20, 000bph Pet Bottled Automatic Carbonated Rinsing-Filling-Capping Machine     manufacturer