Solution Description

Item Description

Higher precision 5color flexo printing die-slicing device

 
Practical configuration and technological parameters:

Capabilities and characteristics 

Functions:

1.The complete line is developed and  made for substantial high quality,high pace,high performance,substantial security and high security,convenient for fast purchase update and operation.

two.Servo manage for the complete device to decrease transmissioerror and ensure large top quality printing.

three.Manufactured with large quality resources and parts.

four.Vacuum transfer method for all printers.

five.All electric powered,electronic and pneumatic factors are of European standard.

6.The total line is of pc-centralized contuol.

7.Optional products-U.V.Varnishing system.

eight.Able to achieve large Lpl precise printing reault.

9.Equipped with I.R curing method to dry the printing ink.

10.Short-time purchase update to increase manufacturing performance.

eleven.All units are set jointly,adopts vacuum transferring bevice pinting regester is serro managed to achieve higher resolution exact printing.

Specs:

 

Name of parameter Unit Specification
LGF-SHM900*2200 LGF-SHM900*2600 LGF-SHM1200*2600
Design pace Piece/min 250(lead edge) 250(guide edge) 220(direct edge)
Max measurement of feeding paper mm 880*2000 880*2400 1180*2400
Min dimension of feeding paper mm 320*650 320*650 420*650
Skip feeding mm 1100*2000 1100*2400 1500*2400
Max printing region mm 800*1800 800*2200 1150*2400
Precision of color process(double/a few/four/five colour) mm .35 .35 .35
Thickness of normal printing mm 7.2 seven.two seven.2
Min slotting place mm 240*eighty*240*80 240*80*240*80 240*90*240*90
Max slotting depth mm 250 250 320
Printing roller axle circle-oriented regulating diploma 360°revolving 360°revolving 360°revolving
Printing roller axle-oriented regulating mm ±10 ±10 ±10
Total power(double/a few/four/five colour) Kw twenty/twenty five/thirty/35h 40/50/fifty four/sixty three forty/50/fifty four/sixty three

Paper feeding element:

The “mild force” paper feeding part (patented merchandise) can minimize the friction pressure amongst the paperboard and the desk leading by 60%, which safeguards the first sCZPT of the cardboard, avoids pressing and sloughing, and combines with the pneumatic elastic paper feeding system, which is favorable for the smooth input of the paperboard.
one.machine separation&assemble
 *Electric manage platform separation&assemble, ongoing alarm  between the shifting, to make certain the safety of the operator. The transmission shaft is connected to the friction clutch to keep away from wrong procedure and harm the machine.
*Every platform is equipped with a sudden quit switch, which can quit the motion of the machine by inside handle to make sure the protection of the personnel in the internal procedure.
*Pneumatic chain device, the major engine can not start off if some device is not locked in place . The whole machine is locked to make the gear operate smoothly.
2.dust accumulating method
*Equipped with our firm’s parallel parallel chip suction and dust removal system, it has reliable and reputable assure for printing on massive fields and large outlets, and at the same time, it can efficiently minimize the times of downtime.
Printing portion:

1.Printing roller
*The outside the house diameter is Ф393.6mm (with plate diameter Ф408mm).
*Dynamic and static harmony correction, floor grinding and hard chromium plating, easy procedure.
*Ratchet set quantity plate shaft, total plate, 50 % plate plate (3*9mm), easy to install, fast.
*Loading and unloading printing plate, foot swap electric manage is positive and reverse.
two.Transfer axis
*The clearance of push roller and bridge information paper shaft adopts the control mode of self locking double phase worm gear box, and the gravity meter exhibits the numerical adjustment selection of 0 – 10mm.
*The guidebook paper shaft is outfitted with 3 quick transversal information paper wheels, which can alter the self locking purpose quickly.
*Dynamic and static balance correction, floor grinding and difficult chromium plating, clean procedure.
three.anilox roll
* The outside diameter isФ213.7mm, the inner area of the whole process, the actual physical homes of uniform.
* The surface area of the metal pipe by way of special processing, by urgent, chrome plating, mesh guidelines, community wall smooth, the bottom is flat, big volume of ink, ink releasing in quickly and simple cleaning.
* Dynamic stability correction.
*The control mode of self locking double phase worm equipment box and the show worth of gravity meter are adopted in the gap with the plate roll, and the adjustment range is 2 – 10mm.
* anilox roll arrangement in accordance to consumer demands.
4.rubber roll
*The exterior diameter isФ210mm.
*Steel tube surface wrapped corrosion resistant rubber, medium and higher specific grinding, very good ink transfer effect.
* Dynamic balance correction.
*The manage method of self locking double phase worm equipment box and gravity meter screen worth are adopted in the hole among the anilox roll and the adjustment variety is±4mm.
five.Maijk closed sort ink scraping technique
*The modern chamber fluid dynamics and duplex ink sCZPT design, the ink transportation influence is great, and the ink can be saved far more.
*Air strain or cylinder adjustment locking, the scraper wear computerized compensation, so that the anilox roller and the scraper better match, can get the very best ink scraping impact.
*Sticky coating chamber “Tefulong” antiseptic and anti, so that the ink transfer and straightforward cleaning.
6.Ink circulation
*Equipped with inks alarm gadget, when a group of inks lack of ink, alarm and cease sending paper.
*Pneumatic two-way diaphragm pump for ink, ink launch, so that the procedure is quick, save ink and wash practical.
*The ink filter can take away most of the impurities in the circulation technique. Welding steel slot, corrosion resistant and simple to cleanse.
seven.Section adjustment system
*The printing stage employs PLC manage manner electronic display and electrical digital 360 degree adjustment (procedure and shutdown can), and the stage adjustment precision can achieve .1mm.
*The printing roll adopts the frequency converter to alter the phase, the sectional type begin and cease management, so that the wonderful tuning is accurate, and the time is saved when tremendously adjusted.
*The horizontal place of the printing roll is digitally displayed by PLC management manner, and the adjustment length is 10mm, and the precision can get to .1mm.
*In the method of doing work, if the machine requirements to open the equipment to wipe the plate, the machine can suit the device, and the unique placement can be recovered.
Drying part1:
*The drinking water-dependent ink on the printed area is rapidly dried by hot air or infrared, so as to steer clear of the visual appeal of ink fall and affect the impact of sprucing.
*In unexpected emergency shutdown, it will not result in the fire incident, it is protected and trustworthy. It can also decide the drying range and help save energy in accordance to the demands.
Polishing component:
*The composition of the unit is the identical as the printing part, and the water-dependent gentle oil or UV light oil can be picked to polish when the production.
*The unit can also be used as a printing device and can be merged with polychromatic printing.
VI.Drying part2:
In addition to getting the perform of drying element 1, it can also insert UV drying purpose. It can be utilized for two kinds of water-based varnish and UV varnish, so as to steer clear of tow phenomenon in the course of die reducing.

  1. Die cutting part:
  1. Youli rubber roller

*Youli roll with 389mm (which includes pad diameter 405mm), centrifugal casting alloy steel, grinding, hard chromium plating, static stability.
*There is a rubber pad with “ZheJiang Chaonai”, width of 250mm, the typical use of 8 million times, the mechanical go about 30mm, and with a radial differential system, the rubber pad dress in average distribution, enhance the provider daily life of the rubber pad drastically.
*Youli roll with constructed-in differential automated compensation unit, the rubber pad and the Mildew plate immediately maintain the line speed and. To preserve the dimension of each batch of merchandise regular, therefore decreasing the price of manufacturing.
*The device is outfitted with Youli rubber modified unit, can be repeatedly modified after use.
two.Mildew plate roller
*The template roller and with 360mm (which includes cutter mould diameter 408mm), centrifugal casting alloy metal, grinding, difficult chromium plating, static harmony.
*Template mounted screw M10, axial spacing 100mm, radial (18 equivalent pitch angle 20 levels).
*Knife mold wooden thickness: 16mm (3 layers of cardboard) 13mm (five layers of cardboard).
*The mould roll is hooked up with the lateral adjustment device to extend 10mm, and the PLC management mode is utilized for digital exhibit, and its adjustment precision is .1mm.
*Mould roll and Youli rubber roll in the un-die cutting condition via the cylinder eccentric device automatically disengaged, can decrease the load and lengthen the existence of Youli rubber and knife mold.
three. Free of charge plate die cutting mold
In addition to getting the major purpose of the standard configuration die slicing, there are four sets of metal knife mold, which are utilized for common industrial box slotting, corner chopping and side slitting use. Manual 4 knife synchronous adjustment (box peak synchronous adjustment),guide traverse.
VIII.Stacking part
1.Paper getting arm
*Guide or automated procedure can be optional.
*The transmission belt of the paper arm is used to modify the tightness of the belt independently, and it is not restricted by the size of the belt.
two. Bed carry
*Sturdy chain drive.
*The stack height of 1600 mm.
*The bed platform carry motor is hooked up to the brake purpose. The mattress can preserve the fastened place and will not slide.
*Incorporate the bodyweight iron gadget to make the bed raise in the manage, to guarantee the safety of the employees.
*The plane crepe climbing belt to prevent the paperboard from falling.
three.Paper baffle
*The air pressure motion paper baffle, when the cardboard is stacked to the predetermined peak, the paper plate is instantly prolonged to hold the cardboard.
*The position of the rear baffle is modified manually.
four.Management technique
*the electric powered appliance is executed by PLC programming management.
*independent operation electric box.
five.Vibrating &stripping function
IX. Transmission gear

XI.Motor record
Name           Specifications            Quantity
1.Feeding part
one) principal motor(ZheJiang HangZhou Xihu (West Lake) Dis.), 15KW (variable frequency velocity regulation),  1set
2) platform assemble(HangZhou Xihu (West Lake) Dis.), 1.5KW 1/seventy one equipment deceleration,  1set
three) left and right baffle (Wu Qiaozhongyuan) .18KW RV-30,  2sets,
four) adsorption supporter (ZheJiang HangZhou) 7.5KW,  1set
five) dedusting fan (ZheJiang Xin Zhi) 1.5KW,  1set
two. Printing Office
1) phase adjustment (ZheJiang Taibang) .2KW RV-30 (variable frequency pace regulation) 1 sets / color
two) the anliox roller operation (HangZhou DORT) .4KW 1/thirty, 1 gear sets / color
three) transverse stretching (Wu Qiaozhongyuan) .18KW RV-50 1/80, 1 sets / color
3. die cutting area
one) period adjustment (Wu Qiaozhongyuan) .18KW RV-30 1
2) remaining and proper stretching (Wu Qiaozhongyuan) .18KW RV-50 1/80 1 sets
three) rubber pad repair (HangZhou rui’ao) .37KW RV-forty-50 1/900 1
four. stack segment
one) 1 sets of conveyer belt (ZheJiang HangZhou Xihu (West Lake) Dis.) 3.0KW (electromagnetic speed regulation)
two) bed platform lifting (ZheJiang HangZhou Xihu (West Lake) Dis.) 2.2KW RV-a hundred thirty 1/eighty 1
XII. Other recommendations
Name                    brand               number
one. bearing quality,  Japanese NSK,  plate roll, anolix roller and rubber shaft
The relaxation of HangZhou, HangZhou Town and HangZhou
two. touch screen            MCGS          all
three.PLC                  ZheJiang Taida      all
four. frequency converter      ZheJiang Zhong Chen    all
5. contactor, thermal relay    Germany SIEMENS     all
six. button swap,            German SIEMENS      all
seven. intermediate relay,          OMRON, Japan      all
eight. encoder                   Japan Koyo         all
9. proximity switch              ZHangZhoug         all
10. Solenoid valve              AirTAC          all
eleven. pneumatic diaphragm pump    ZheJiang HangZhou    all
12. cylinder                    Delixi
thirteen. Yoiuli rubber pad          ZheJiang Chaonai

cardboard concluded photo

Very best regards,
Luck Cui
CZXY-CZPT CARTON Machinery MANUFACTURE
Xiazhuang Business Spot, HangZhou Town, ZheJiang Province, China
Internet site: http://czxypackmachine
Produced-in-China Website:http://czxypackmachine
 
 
  
 
   
 
Fax/tel: 0571 -7805687

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