Solution Description

 

Item Description

PET Bottled Carbonated Gentle Drinks Power Beverage Rinsing Filling Capping Device
  

Common Description
 
DXGF series is special for carbonated soft drinks, soda drinking water, strength beverages filling, mixed with rinsing, filling and capping. It is innovated and designed in the requirement of carbonated CZPT technics, on the bases of introducing, digesting and absorbing superior techCZPT abroad. It is reasonable in structure, protected to operate and effortless to maintain, which is an excellent choice for CZPT producers.
 
Attributes:
 
one.      Compact structured, excellent-looking, straightforward to operate and hugely automatic.
2.      Air conveyor is immediately joined with infeed starwheels, creating it simpler to alter bottles CZPT screws and conveyor chains.
3.      Bottles are conveyed with neck blocked. Bottles can be altered by means of some replacement of guiding sheets, starwheels of nylon rather of peak adjustment of machine.
4.      Rinser-clamp of special layout is robust and endurable, CZPT get in touch with with worms at bottle-mouth, to stop bi-air pollution.
5.      Highly effective sCZPT nozzles geared up on the rinser-clamp can rinse each and every facet of internal bottle and conserve h2o.
6.      Parts with speak to with materials are all produced of stainless metal of foodstuff-quality, no dead angles and easy to thoroughly clean up.
7.      Feed-in quantity is managed to make certain correct filling.
8.      Valve on-off system is driven by pneumatic cylinder, which starts on bottle signals.
nine.      High-speed and hugely exact filling valves ensure no reduction of liquid at large pace.
ten.    Bottles are kept with necks blocking when likely up and down by elevator-cylinder, which utilize to skinny bottles with equivalent power rather of spring dilemma.
eleven.    Equipped with CIP cleanse-in-spot.
12.    Bottle assistance-sheet in infeed starwheels goes down via screw. Bottles can be changed CZPT adjustment of height of conveyor chain.
13.    Capping heads are magnetic consistent-torque outfitted to make sure capping top quality with no injury.
fourteen.    Highly effective cap sorting and feed in technique is protective for feed in and cap absence.
15.    Equipped with overload method to safeguard machine and operators.
 
Working Procedure:
 
Bottles are fed from air conveyor into the filling equipment monoblock by means of starwheel. Bottle clamp set up on the rotary wheel of the rinser will grip bottle mouth and make a 180º flip together a guide keep track of to encounter the bottle mouth downward. In selected segment of the rinser, rinsing drinking water will jet out from unique nozzles to flush bottle inside wall. Right after rinsing and dripping, bottles gripped by bottle clamp will make an additional 180º turn alongside a guide monitor to resume bottle neck going through up situation. Thoroughly clean bottles are discharged out of the rinser by a starwheel to feed the filler. After coming into the filler, bottles are retained by bell include at the mouth, which are actuated by elevating cylinder to raise them to have interaction with filling valves, and bell-protect is also raise up at the exact same time. Filling valves are opened by bottle presence alerts. After finishing filling, valves are shut by valve closing system to additional quit venting to full the filling process. Bottle CZPT system is lowered by a cam to disengage stuffed bottles with filling valves. Then bottles are transferred into the capper by a neck managing starwheel. Anti-rotation blades on capping heads will sCZPT the bottle neck to avoid it from rotation and keep it in an upright situation. The screw capping head will make revolving and rotating motion together with the device to finish the comprehensive capping process of cap selecting, putting, twisting and disengaging under the management of a cam. A discharge starwheel discharges finished bottles on to discharge conveyor belt to be conveyed out of the filling monoblock.
 
Equipment Composition
 
Bottle infeed
 
l  Bottle infeed by combination of air conveyor and infeed starwheel.
l  Equipped with bottle jam safety gadget.
 
two.      Rinser
 
l  The rotary wheel is a fully stainless metal welded construction.
l  The machine applies special overturning bottle clamp, which is an innovation of our firm. This bottle clamp grips bottle at neck place, staying away from bottle mouth thread contamination triggered by rubber gripper block of a traditional bottle clamp. Manufactured of SUS304 stainless metal, this bottle clamp is hygienic and sturdy.
l  The higher efficiency atomizing spay nozzle installed on bottle clamp is able of cleansing any portion of bottle inner wall, and also saves rinsing drinking water.
l  All sliding bushes of lifting gadget use Igus (Germany) anti-corrosion routine maintenance cost-free bearing.
l  The rinser is driven by driving technique positioned inside equipment body by way of equipment transmission.
l  Transfer starwheel
l  Made of stainless metal of outstanding high quality.
l  Equipped with bottle jam defense unit.
 
Transfer Starwheel
  
The material is tremendous-corrosion stainless steel ,the wheel has block bottle protect unit.
 
4.      Filler
 
l  Rotary wheel fully manufactured of stainless steel SUS 304.
l  Isobaric filling method.
l  Filling valves are made of SUS316L.
l  Filling valves are moderately structured with precise filling.
l  Bottles go up and down by pneumatic cylinders and cams, to process filling with get in touch with to bottle-mouth.
l  Level of cylinder is controlled with float-ball.
l  Filler is driven by means of gears inside the equipment frame.
l  Link-wheels in rinser, filler and capper are transported in ringed assist of bottle-neck.
 
5.      Capper
 
Capper is the device with optimum precision, affect really significantly with the balance and trustworthiness of the filling monoblock. Our capper characteristics as follows:
l  The equipment is developed with the help of professionals from university of engineering and mechanical in ZheJiang Jiao Tong College, and employs the techCZPT of Arol from Italy, most progress techCZPT in the planet, designed with the encounter of asepsis filling device. For case in point, I) extruding wheel (principal element to manage the balance when sealing), employs the techCZPT of Arol. Kinematical and kinetic layout of the wheel by professionals increases the security and credibility of the tools. II) SCZPT faucet (principal component to handle the trustworthiness of sealing), is improved by authorities with the layout of alnico. Besides the magnetic contortion variation device, there is variation dial which can make variation far more very easily. The advantage of this layout is not only it can set the contortion, but also it tends to make contortion far more exact and credible, and reduces inferior.
l  Cap distributing chute is outfitted with reverse cap quit and reverse cap pick-out system.
l  Cap distributing chute is outfitted with a photocell swap to stop the capper when there is no cap inside of the chute.
l  The capper is geared up with inlet bottle detection change.
l  Centrifugal way of cap arranging is adopted to minimize injury of caps.
l  A cap inspecting system is utilized to handle on-off of elevator.
 
six.      Discharge Starwheel
 
l  Nylon starwheel and conveyor belt perform jointly to discharge bottles.
l  Equipped with bottle jam defense system.
 
7.      Discharge Conveyor
 
l  Driving motor is frequency inverted to synchronize with the filling line to stop bottles from slipping.
l  Discharge conveyor is outfitted with photocell switch to sluggish down and end filling line in circumstance of fallen bottles.
 
8.      Machine Frame
 
l  The device body is a welded composition of high high quality carbon steel with the area anti-rust dealt with and coated. The machine body is wrapped with stainless steel sheet.
l  Driving technique of the 3-in-1 Device is positioned beneath the equipment table. One primary motor supplies driving power by means of equipment transmission.
l  The gear transmission technique is an interleaved arrangement of metal gears and nylon gears.
l  The output shaft of the principal motor is outfitted overload safety to secure device security.
 
9.      Electrical management method
 
The electrical cabinet is produced of stainless steel. From bottle infeed to bottle discharge, a PLC controls the entirely automatic procedure of the 3-in-1 Unit.
 
Main Configuration
 
l  Material of filling valve: Stainless steel 316L
l  Material of rotary tray and machine system of rinser and filler: Stainless metal 304
l  Main motor: ABB
l  Sliding bearing: Igus
l  Frequency inverter: Mitsubishi
l  Touch display screen: Pro-confront
l  PLC: Mitsubishi
l  Pneumatic factors: Festo
l  Seals: Busak+Shamban
l  Photocell change: Banner
l  Proximity swap: Turck
 
Complex Parameter 
 
Design: DXGF24-32-6
 
l  Working station: rinsing 24, filling 32, capping six
l  Rated ability: 9,000BPH (500ml)
l  Aseptic water rinsing stress: .2-.25Mpa
l  Consumption of rinsing drinking water: 1.8t/ hr
l  Compressed air strain: .7Mpa
l  Air consumption: .8m3/ min
l  Suitable bottle size: diameter Φ50~Φ105, height one hundred fifty~310mm
l  Filling technique: isobaric filling
l  Filling temperature: ≤5°C
l  Main motor electrical power: 3KW
l  Total energy: 5.2KW
l  Overall dimension: 2900×2580×2650mm (L × W × H)
l  Weight: 4,800Kg

Speak to details:

Identify Flora
Tackle HangZhou Sunswell Equipment Co.,Ltd.
Tel 512 5850 1665
Fax 512 5631 0082
Mobile  187 5282 9782 
   
Net sunswell

 

About Sunswell

Ep Gear’s worm gears use correct-angle (90°) non-intersecting shafts to give an successful answer for electrical power transmission programs demanding high reduction ratios in confined spaces. When appropriately utilized, worm gears offer the smoothest and quietest form of transmission. Given that the effectiveness of a worm drive is dependent on the direct angle and the number of stars on the worm – given that effectiveness is always the aim, this ratio must be kept as lower as achievable. To operate properly, the worm and worm gear employed with each other have to have the identical diameter, pitch and thread.

China high quality Pet Bottled Carbonated Soft Drinks Energy Beverage Rinsing Filling Capping Machine     wholesaler