Merchandise Description


Product Description

Computerized Carbonated Comfortable CSD Consume Bottling 3-in-1 Filling Machine 

Common Description
DXGF collection is special for carbonated delicate drinks, soda drinking water, vitality drinks filling, combined with rinsing, filling and capping. It is innovated and designed in the necessity of carbonated CZPT technics, on the bases of introducing, digesting and absorbing advanced techCZPT overseas. It is affordable in construction, safe to function and effortless to sustain, which is an perfect decision for CZPT producers.
one.      Compact structured, great-looking, effortless to run and hugely automated.
two.      Air conveyor is immediately joined with infeed starwheels, generating it easier to adjust bottles CZPT screws and conveyor chains.
3.      Bottles are conveyed with neck blocked. Bottles can be transformed via some substitute of guiding sheets, starwheels of nylon instead of height adjustment of machine.
4.      Rinser-clamp of particular layout is strong and endurable, CZPT speak to with worms at bottle-mouth, to stop bi-air pollution.
five.      Highly effective sCZPT nozzles equipped on the rinser-clamp can rinse each and every aspect of internal bottle and conserve h2o.
6.      Parts with contact with content are all made of stainless metal of meals-grade, no useless angles and effortless to clean up.
7.      Feed-in volume is managed to make certain exact filling.
eight.      Valve on-off method is driven by pneumatic cylinder, which commences on bottle indicators.
9.      High-pace and highly accurate filling valves make sure no reduction of liquid at higher velocity.
10.    Bottles are stored with necks blocking when going up and down by elevator-cylinder, which implement to skinny bottles with equal pressure rather of spring problem.
11.    Equipped with CIP clean-in-location.
12.    Bottle help-sheet in infeed starwheels goes down via screw. Bottles can be modified CZPT adjustment of peak of conveyor chain.
13.    Capping heads are magnetic continual-torque outfitted to ensure capping quality with no damage.
14.    Highly powerful cap sorting and feed in program is protecting for feed in and cap absence.
fifteen.    Equipped with overload technique to safeguard device and operators.
Working Method:
Bottles are fed from air conveyor into the filling device monoblock by means of starwheel. Bottle clamp set up on the rotary wheel of the rinser will grip bottle mouth and make a 180º change together a guide observe to face the bottle mouth downward. In specified part of the rinser, rinsing water will jet out from special nozzles to flush bottle inside of wall. Soon after rinsing and dripping, bottles gripped by bottle clamp will make an additional 180º switch alongside a guide track to resume bottle neck going through up situation. Clean bottles are discharged out of the rinser by a starwheel to feed the filler. Right after coming into the filler, bottles are retained by bell protect at the mouth, which are actuated by elevating cylinder to elevate them to interact with filling valves, and bell-cover is also carry up at the same time. Filling valves are opened by bottle existence signals. After finishing filling, valves are shut by valve closing mechanism to additional quit venting to complete the filling procedure. Bottle CZPT system is decreased by a cam to disengage loaded bottles with filling valves. Then bottles are transferred into the capper by a neck handling starwheel. Anti-rotation blades on capping heads will sCZPT the bottle neck to stop it from rotation and keep it in an upright place. The screw capping head will make revolving and rotating motion together with the machine to complete the total capping process of cap finding, positioning, twisting and disengaging below the handle of a cam. A discharge starwheel discharges completed bottles onto discharge conveyor belt to be conveyed out of the filling monoblock.
Gear Composition
one.      Bottle infeed
l  Bottle infeed by combination of air conveyor and infeed starwheel.
l  Equipped with bottle jam security device.
2.      Rinser
l  The rotary wheel is a fully stainless steel welded structure.
l  The machine applies distinctive overturning bottle clamp, which is an innovation of our firm. This bottle clamp grips bottle at neck situation, steering clear of bottle mouth thread contamination induced by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and resilient.
l  The higher performance atomizing spay nozzle put in on bottle clamp is able of cleaning any component of bottle interior wall, and also will save rinsing h2o.
l  All sliding bushes of lifting system use Igus (Germany) anti-corrosion maintenance cost-free bearing.
l  The rinser is pushed by driving system positioned inside equipment frame via gear transmission.
l  Transfer starwheel
l  Made of stainless steel of superior quality.
l  Equipped with bottle jam defense gadget.
three.     Transfer Starwheel
The substance is tremendous-corrosion stainless metal ,the wheel has block bottle protect gadget.
4.      Filler
l  Rotary wheel fully created of stainless steel SUS 304.
l  Isobaric filling approach.
l  Filling valves are created of SUS316L.
l  Filling valves are reasonably structured with correct filling.
l  Bottles go up and down by pneumatic cylinders and cams, to procedure filling with make contact with to bottle-mouth.
l  Level of cylinder is managed with float-ball.
l  Filler is driven by means of gears within the machine body.
l  Link-wheels in rinser, filler and capper are transported in ringed assist of bottle-neck.
5.      Capper
Capper is the machine with highest precision, affect quite a lot with the stability and reliability of the filling monoblock. Our capper functions as follows:
l  The products is designed with the support of professionals from university of engineering and mechanical in ZheJiang Jiao Tong College, and makes use of the techCZPT of Arol from Italy, most advance techCZPT in the planet, created with the knowledge of asepsis filling equipment. For case in point, I) extruding wheel (principal component to control the steadiness when sealing), uses the techCZPT of Arol. Kinematical and kinetic design of the wheel by experts improves the security and credibility of the tools. II) SCZPT faucet (primary part to management the reliability of sealing), is enhanced by professionals with the design and style of alnico. Besides the magnetic contortion variation unit, there is variation dial which makes variation much more effortlessly. The reward of this style is not only it can established the contortion, but also it tends to make contortion more specific and credible, and minimizes inferior.
l  Cap distributing chute is geared up with reverse cap end and reverse cap decide-out mechanism.
l  Cap distributing chute is equipped with a photocell change to end the capper when there is no cap within the chute.
l  The capper is equipped with inlet bottle detection swap.
l  Centrifugal way of cap arranging is adopted to decrease injury of caps.
l  A cap inspecting program is applied to handle on-off of elevator.
6.      Discharge Starwheel
l  Nylon starwheel and conveyor belt operate with each other to discharge bottles.
l  Equipped with bottle jam security unit.
7.      Discharge Conveyor
l  Driving motor is frequency inverted to synchronize with the filling line to avert bottles from falling.
l  Discharge conveyor is equipped with photocell switch to gradual down and quit filling line in case of fallen bottles.
8.      Machine Body
l  The machine body is a welded construction of large high quality carbon metal with the surface anti-rust dealt with and coated. The machine frame is wrapped with stainless steel sheet.
l  Driving system of the 3-in-1 Unit is positioned under the machine desk. 1 principal motor offers driving electricity by means of gear transmission.
l  The gear transmission method is an interleaved arrangement of steel gears and nylon gears.
l  The output shaft of the main motor is outfitted overload safety to safe equipment protection.
9.      Electrical management program
The electrical cupboard is produced of stainless steel. From bottle infeed to bottle discharge, a PLC controls the entirely computerized operation of the 3-in-1 Unit.
Primary Configuration
l  Material of filling valve: Stainless steel 316L
l  Material of rotary tray and machine platform of rinser and filler: Stainless metal 304
l  Main motor: ABB
l  Sliding bearing: Igus
l  Frequency inverter: Mitsubishi
l  Touch display: Pro-confront
l  PLC: Mitsubishi
l  Pneumatic factors: Festo
l  Seals: Busak+Shamban
l  Photocell swap: Banner
l  Proximity switch: Turck
Technological Parameter 
Design: DXGF60-sixty-15
l  Working station: rinsing 60, filling 60, capping fifteen
l  Rated ability: 21,000BPH (500ml)
l  Aseptic water rinsing pressure: .2-.25Mpa
l  Consumption of rinsing h2o: 1.8t/ hr
l  Compressed air stress: .7Mpa
l  Air usage: .8m3/ min
l  Suitable bottle measurement: diameter Φ50~Φ105, top one hundred fifty~310mm
l  Filling strategy: isobaric filling
l  Filling temperature: ≤5°C
l  Main motor electricity: 3KW
l  Total electrical power: 5.2KW
l  Overall dimension: 2900×2580×2650mm (L × W × H)
l  Weight: 4,800Kg

Make contact with info:

Title Flora
Address HangZhou Sunswell Equipment Co.,Ltd.
Tel 512 5850 1665
Fax 512 5631 0082
Mobile  187 5282 9782 
World wide web sunswell


About Sunswell

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China Good quality Automatic Carbonated Soft CSD Drink Bottling 3-in-1 Filling Machine     supplier