Merchandise Description

Basic Description

DXGF sequence is specific for carbonated soft beverages, soda drinking water, vitality beverages filling, combined with rinsing, filling and capping. It is innovated and made in the prerequisite of carbonated CZPT technics, on the bases of introducing, digesting and absorbing superior techCZPT abroad. It is affordable in framework, risk-free to operate and effortless to sustain, which is an perfect decision for CZPT producers.
one.      Compact structured, great-searching, effortless to run and highly automatic.
two.      Air conveyor is straight joined with infeed starwheels, creating it easier to change bottles CZPT screws and conveyor chains.
3.      Bottles are conveyed with neck blocked. Bottles can be modified by means of some alternative of guiding sheets, starwheels of nylon alternatively of height adjustment of machine.
four.      Rinser-clamp of unique design and style is sturdy and endurable, CZPT make contact with with worms at bottle-mouth, to avoid bi-air pollution.
5.      Highly efficient sCZPT nozzles equipped on the rinser-clamp can rinse each aspect of internal bottle and help save water.
6.      Parts with get in touch with with materials are all produced of stainless metal of food-grade, no dead angles and effortless to thoroughly clean up.
7.      Feed-in volume is managed to ensure exact filling.
8.      Valve on-off system is pushed by pneumatic cylinder, which starts on bottle alerts.
nine.      High-pace and highly correct filling valves ensure no reduction of liquid at high velocity.
10.    Bottles are held with necks blocking when likely up and down by elevator-cylinder, which utilize to slender bottles with equivalent power as an alternative of spring issue.
eleven.    Equipped with CIP cleanse-in-area.
twelve.    Bottle help-sheet in infeed starwheels goes down by means of screw. Bottles can be altered CZPT adjustment of peak of conveyor chain.
thirteen.    Capping heads are magnetic continuous-torque outfitted to ensure capping quality with no injury.
14.    Highly effective cap sorting and feed in method is protective for feed in and cap absence.
15.    Equipped with overload method to safeguard machine and operators.
Functioning Treatment:

Bottles are fed from air conveyor into the filling machine monoblock through starwheel. Bottle clamp put in on the rotary wheel of the rinser will grip bottle mouth and make a 180º turn together a guide monitor to encounter the bottle mouth downward. In designated section of the rinser, rinsing h2o will jet out from particular nozzles to flush bottle inside wall. Soon after rinsing and dripping, bottles gripped by bottle clamp will make another 180º turn alongside a guide track to resume bottle neck going through up place. Clear bottles are discharged out of the rinser by a starwheel to feed the filler. After entering the filler, bottles are retained by bell cover at the mouth, which are actuated by elevating cylinder to raise them to engage with filling valves, and bell-go over is also raise up at the exact same time. Filling valves are opened by bottle existence alerts. Following finishing filling, valves are shut by valve closing mechanism to additional stop venting to complete the filling process. Bottle CZPT mechanism is decreased by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by a neck managing starwheel. Anti-rotation blades on capping heads will sCZPT the bottle neck to avert it from rotation and maintain it in an upright placement. The screw capping head will make revolving and rotating movement along with the device to complete the total capping procedure of cap picking, inserting, twisting and disengaging under the handle of a cam. A discharge starwheel discharges completed bottles on to discharge conveyor belt to be conveyed out of the filling monoblock.

Products Structure
Bottle infeed

l  Bottle infeed by mix of air conveyor and infeed starwheel.
l  Equipped with bottle jam security unit.
2.      Rinser

l  The rotary wheel is a fully stainless steel welded framework.
l  The device applies exclusive overturning bottle clamp, which is an innovation of our business. This bottle clamp grips bottle at neck placement, staying away from bottle mouth thread contamination triggered by rubber gripper block of a traditional bottle clamp. Manufactured of SUS304 stainless metal, this bottle clamp is hygienic and tough.
l  The higher performance atomizing spay nozzle put in on bottle clamp is able of cleansing any portion of bottle inner wall, and also saves rinsing drinking water.
l  All sliding bushes of lifting gadget use Igus (Germany) anti-corrosion servicing totally free bearing.
l  The rinser is pushed by driving method positioned inside of device body through gear transmission.
l  Transfer starwheel
l  Made of stainless metal of excellent quality.
l  Equipped with bottle jam safety device.
Transfer Starwheel

The content is super-corrosion stainless metal ,the wheel has block bottle protect unit.
4.      Filler

l  Rotary wheel totally created of stainless metal SUS 304.
l  Isobaric filling technique.
l  Filling valves are manufactured of SUS316L.
l  Filling valves are fairly structured with exact filling.
l  Bottles go up and down by pneumatic cylinders and cams, to approach filling with speak to to bottle-mouth.
l  Level of cylinder is managed with float-ball.
l  Filler is driven via gears within the equipment body.
l  Link-wheels in rinser, filler and capper are transported in ringed help of bottle-neck.
5.      Capper

Capper is the machine with maximum precision, influence very a lot with the steadiness and reliability of the filling monoblock. Our capper features as follows:
l  The products is created with the support of specialists from university of engineering and mechanical in ZheJiang Jiao Tong College, and utilizes the techCZPT of Arol from Italy, most advance techCZPT in the globe, produced with the experience of asepsis filling equipment. For example, I) extruding wheel (main portion to handle the steadiness when sealing), employs the techCZPT of Arol. Kinematical and kinetic design and style of the wheel by professionals improves the steadiness and credibility of the gear. II) SCZPT faucet (primary component to manage the credibility of sealing), is enhanced by professionals with the design and style of alnico. Aside from the magnetic contortion variation system, there is variation dial which can make variation a lot more effortlessly. The gain of this layout is not only it can set the contortion, but also it helps make contortion a lot more specific and credible, and minimizes inferior.
l  Cap distributing chute is outfitted with reverse cap end and reverse cap choose-out system.
l  Cap distributing chute is outfitted with a photocell swap to cease the capper when there is no cap within the chute.
l  The capper is outfitted with inlet bottle detection change.
l  Centrifugal way of cap arranging is adopted to lessen injury of caps.
l  A cap inspecting program is utilized to management on-off of elevator.

6.      Discharge Starwheel
l  Nylon starwheel and conveyor belt function with each other to discharge bottles.
l  Equipped with bottle jam safety device.
7.      Discharge Conveyor
l  Driving motor is frequency inverted to synchronize with the filling line to stop bottles from slipping.
l  Discharge conveyor is outfitted with photocell change to sluggish down and end filling line in scenario of fallen bottles.
eight.      Machine Frame
l  The equipment body is a welded composition of substantial top quality carbon steel with the floor anti-rust taken care of and coated. The equipment frame is wrapped with stainless metal sheet.
l  Driving system of the 3-in-1 Unit is positioned below the machine table. One principal motor gives driving electricity via gear transmission.
l  The equipment transmission method is an interleaved arrangement of steel gears and nylon gears.
l  The output shaft of the major motor is outfitted overload protection to protected device protection.
nine.      Electrical control method
The electrical cupboard is produced of stainless steel. From bottle infeed to bottle discharge, a PLC controls the totally automated operation of the 3-in-1 Device.

Major Configuration
l  Material of filling valve: Stainless steel 316L
l  Material of rotary tray and equipment system of rinser and filler: Stainless metal 304
l  Main motor: ABB
l  Sliding bearing: Igus
l  Frequency inverter: Mitsubishi
l  Touch display: Pro-face
l  PLC: Mitsubishi
l  Pneumatic elements: Festo
l  Seals: Busak+Shamban
l  Photocell switch: Banner
l  Proximity change: Turck
Technological Parameter 
Model: DXGF60-60-15
l  Working station: rinsing 60, filling sixty, capping 15
l  Rated capacity: 5,000BPH (500ml)
l  Aseptic water rinsing stress: .2-.25Mpa
l  Consumption of rinsing h2o: 5/ hr
l  Compressed air strain: .7Mpa
l  Air intake: .8m3/ min
l  Suitable bottle dimension: diameter Φ50~Φ105, height 150~310mm
l  Filling technique: isobaric filling
l  Filling temperature: ≤5°C
l  Main motor electrical power: 6KW
l  Total power:7.5KW
l  Overall dimension: 6200×4500×2800mm (L × W × H)
l  Weight: 11000Kg


Specified pitches and qualified prospects of the worm do not enable the worm gear to push the worm. This is beneficial when the application wants to lock the output if the software is operating in the opposite direction. When the helix angle is less than 5°, the worm is self-locking. When the helix angle is better than 10°, the worm can be pushed back again. Worm and worm gear assemblies need to be mounted on vertical, non-intersecting shafts.

China best High End Soda Water Filling Machine     OEM